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As a part of its International Aging Aircraft Research Program, the Federal Aviation Administration is establishing a state-of-the-art Flight Loads Data Collection Program. Data collected in this program will provide the necessary mission profiles and load spectra information to characterize typical fleet service usage for the regional/commuter service life extension program. In addition, these data are applicable for both a safe life fatigue analysis and a damage tolerance fracture mechanics analysis. This paper describes the FAA approach and schedule for instrumenting fleet service aircraft, and the data reduction process.

A transport airplane fuselage section with a full complement of cabin seats and anthropomorphic test dummies was longitudinally impact tested at a condition that approached the ultimate strength of the airframe protective shell structure. Airframe structural responses, seat/floor reaction loads, and the interactive effects of secondary impacts between multiple cabin seat rows were investigated. The scope and conduct of the test are presented together with some preliminary analyses of the test results.

A 10-foot-long fuselage section from a Boeing 737-100 airplane was dropped from a height of 14 feet generating a final impact velocity of 30 feet per second. The fuselage section was configured to simulate the load density at the maximum takeoff weight condition. The final weight of 8870 pounds included cabin seats, dummy occupants, overhead stowage bins with contents, and cargo compartment luggage. The fuselage section was instrumented with strain gages, accelerometers, and high-speed cameras. The fuselage sustained severe deformation of the cargo compartment. The luggage influenced the manner in which the fuselage crushed, affecting the gravitational (g) forces experienced by the test section. The seat tracks experienced 15 g's vertical deceleration. Although numerous fuselage structural members fractured during the test, a habitable environment was maintained for the occupants, and the impact was considered survivable.